Essential for automotive suppliers, but over-engineered for low-risk or non-automotive applications.

The old RPN (Risk Priority Number) system was widely abused—teams would cherry-pick thresholds (e.g., RPN > 100) and ignore high-severity, low-occurrence risks. The new system (High/Medium/Low) is more nuanced. It prioritizes severity first and avoids mathematical multiplication, which is statistically sounder.

The handbook includes only a few incomplete examples. Most teams require external (expensive) training to understand nuances like:

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